Printing tricks
Get to know more about pla and how to print successfully
Guide to Print PLA Everything You Need to Know
PLA (also
called Polylactic acid) is a thermoplastic polyester. What
makes it specials is that it’s usually based on renewable sources such as corn
starch or sugarcane.
PLA properties
The renewable base allows
PLA to be one of the fully degradable plastics used in 3D Printing. Although it
will degrade, it’s not like live fruit or bread. In optimal conditions it can
take around 6-24 months for PLA to be broken down.
PLA is one of the most
common materials in 3D Printing for a few reasons. It’s main benefit is the
lack of warping. PLA shrinks less when cooled down and for this reason it’s
very easy to print with.
Printing with PLA also
doesn’t create fumes or toxic gases like some other filament do.
The mechanical
properties of PLA makes it stiff but brittle. A raw PLA blend will not
flex but rather shatter when it reaches it’s maximum load.
A
common misconception is that PLA is weak. It’s actually pretty strong and
stiff. The problem occur on repetitive stress and when the limit is reached.
What types of PLA are
there?
Original PLA, PLA occupy 99% of the compound,
others are colors ,processing additives. Hard, stiff, brittle, easy to break
.
Flex PLA,PLA+,PLA plus, compounding with some
elastomer to make tough and strong PLA.
Silk PLA, compounding with other plastic to make
high shiny surface, silk pearl smooth .
Powder infill PLA, glitter PLA, galaxy PLA,
copper/bronze/brass ,wood PLA, carbon-fiber PLA, etc
Composite PLA, compounding with some other
similar properties and cheap plastic
Best Practices
These tips will help you reduce the chances of common 3D
printing issues associated with PLA such as stringing, oozing, or
under-extrusion.
The first step of any 3D print is to make
sure you have a good leveled build plate!
It doesn’t matter if
you’re using glue, Magigoo, PrintaFix, glass, PEI, Buildtak or something even
fancier. If your build plate isn’t leveled, the PLA won’t stick good enough.
If you have a heated
bed, make sure you level it when it’s around it’s working temperature to avoid
it moving/warping slightly when the print starts.
You also want to clean
your build plate from residue of the above products every now and then. When
cleaning the plate you also get rid of fingerprints and oil from your hands
that can decrease the adhesion between print and plate!
Use
a low speed for first layer
Although PLA can often
be printed at high speeds, the first layer needs to be slow. Try to stay at
around 25-35mm/s, whatver that translates to in your slices (most use % of
regular speed to set this value).
No
Cooling on the first 3 layers.
To help the PLA stick
extra well, avoid using part cooling on the first 3 layers. This helps bond the
PLA to your plate and cool down slower. When the 3 layers are done, the machine
can go up in both speed and cooling.
When
you see you have good adhesion on the first layers you might need to tune the
PLA your using for your printer.
All PLA is not created
equal and therefor does not work with the same temperature on your extruder.
Usually
you can go with whatever’s suggested on the spool (usually around 180-240C) and
that will work just fine. Sometimes even black and white PLA from the same
brand can require a few degrees up and down to work optimal.
Getting PLA to stick can be a combination of
correct distance from the bed, bed surface material and 1st layer fan speed
(off).
Fine Tune the Retractions to Prevent Oozing
One of the most common problems with PLA is oozing. Since the
filament flows relatively easily when compared to the other materials, it has a
tendency to continue flowing during travel movements at the end of a segment.
This creates strings or hairs on your part, and dialing in your retraction
settings is the best way to combat this behavior! Different brands of PLA and
different printers may need slightly different retraction settings, so you may
need to experiment to find the best value for your printer. You could try a
different retraction distance for each 20mm section of the print and then pick
the value that works best in the end. For more tips on how to reduce stringing
and oozing.
Optimize Your Cooling Settings
Cooling is one of the most important aspects of printing with
PLA. Having a dedicated part cooling fan makes a huge difference in the quality
of the printed parts. The freshly extruded plastic needs to cool down below the
glass transition temperature as quickly as possible. This will prevent the
plastic from stringing and producing other artifacts. We recommend setting the
fan to 100% throughout the print, except for the first 1-2 layers where you
want to form a strong bond with the print bed.
Choose the Correct Extruder Temperature
This is a great tip for any filament, but is especially useful
for PLA which often contains different combinations of additives depending on
the manufacturer. These different additives can lead to variations in printing
temperature between 190-230 degrees Celsius. If you are not printing at the
right temperature this can lead to several print quality issues including
oozing, stringing, and under-extrusion. PLA can also be combined with different
fills like metal, wood, and fiber that give it different characteristics than a
standard homogeneous PLA. These may require different settings or even
different hardware. Be sure to check with the manufacturer of your filament to
verify the optimal temperature to use for your specific filament. If you have
trouble with stringing, try reducing this temperature by 5-10 degrees, which
will help prevent the excess oozing. If you’re struggling with under-extrusion,
try increasing the temperature by 10 degrees so that the material flows more
easily through the nozzle.
When it comes
to print speed, every printer is different and optimum settings will depend on
what type of printer you’re using. However, printing PLA is usually good at any speed
between 30mm to 90mm/sec.
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